1. Pemahaman Dasar tentang Peralatan

1.1 Parameter Utama

1.1.1 Model Classification

Note: This manual uses a dual-column testing machine as an example; the operation of a single-column testing machine is the same as that of the dual-column model.

1.1.2 Perlengkapan

The equipment comes standard with a set of tension clamps. If you need other types of clamps, they can be purchased separately. See Figure 1-1.

Gambar-1 1

1.2 Verifikasi Konfigurasi Peralatan

1.2.1 Membongkar

Saat membuka kemasan perangkat, tangani dengan hati-hati untuk menghindari goresan pada casing luar dengan alat tajam. Setelah membuka kemasan, periksa terlebih dahulu bagian luar perangkat untuk memastikan tidak ada deformasi atau penyok yang terlihat jelas, dan tombol-tombolnya tidak rusak atau longgar. Jika Anda melihat kelainan pada perangkat atau aksesorinya, jangan menyalakannya. Segera hubungi kami.

1.2.2 Unit Utama dan Aksesoris

1.2.3 Mengunduh Dokumen Elektronik

Kami telah mengirimkan tautan unduhan untuk manual pengguna elektronik, kartu garansi, dan dokumen lainnya melalui email pada saat pengiriman. Silakan unduh sesegera mungkin. Jika Anda melewatkan email tersebut, Anda dapat menghubungi kami untuk meminta tautan unduhan lagi.

2. Tindakan Pencegahan Keamanan

2.1 Keamanan Listrik

Before connecting the power cord, verify that the supply voltage is AC 220 V ±10% and the frequency is 50 Hz or 60 Hz;

You must use a three-prong outlet with a protective ground, with a protective ground resistance of ≤4Ω. It is strictly prohibited to cut or disconnect the protective ground wire; doing so poses a risk of electric shock.

2.2 Keselamatan Lingkungan

Do not use in environments with flammable or explosive substances, strong electromagnetic interference, high temperatures and humidity, or excessive dust levels;

Operating Environment: Temperature 5°C to 35°C, relative humidity ≤ 65% RH.

2.3 Prosedur Operasional

Improper operation may result in personal injury, equipment damage, or compromised test accuracy. Please read this manual and strictly follow the standard testing procedures;

Remove jewelry before performing the procedure, tie back long hair, and do not wear loose-fitting clothing;

During the test, take precautions to prevent test specimen fragments from flying and causing injury;

During the test, do not extend your hands or tools into the fixture’s stroke;

Operators must not leave their posts without authorization while the equipment is in operation; in the event of an abnormality, immediately activate the emergency stop;

Do not perform tests that exceed the load capacity or stroke limit, and do not use damaged or non-standard fixtures.

2.4 Lainnya

Untuk hal-hal yang tidak tercakup dalam panduan ini, harap berhati-hati atau hubungi kami.

3. Gambaran Umum Peralatan dan Pengkabelan

3.1 Front View of the Testing Machine

Lihat Gambar 3-1.

Gambar-3 1

3.2 Rear View of the Testing Machine and Wiring

Lihat Gambar 3-2.

Gambar-3 2

4. Tensile Test Procedure

4.1 Persiapan Sampel

4.1.1 Specimen Preparation and Measurement

Take the standard tensile test setup as an example. Use a dumbbell cutter to cut the test specimen and measure its dimensions.

See Figure 4-1 for the specimen width.

Gambar-4 1

See Figure 4-2 for the specimen thickness.

Gambar-4 2

Specimen gauge length; see Figure 4-3.

Gambar-4 3

4.1.2 Installation and Securing of Test Specimens

The five buttons in the upper half of the equipment control panel (Up, Down, Run, Stop, Clear) (Figure 4-4) have the same functions as the five buttons in the upper right half of the software (Up, Down, Start Test, Stop, Clear) (Figure 4-5).

The four buttons on the lower half of the equipment control panel (Fig. 4-4) have the same functions as the corresponding buttons on the right side of the software (Inch Up, Inch Down) (Fig. 4-5).

Gambar-4 4

Gambar 4–5

Use the jog function to move the fixture to the appropriate position, install the specimen, and secure it with the fixture, as shown in Figures 4–6.

Gambar 4–6

4.2 Debugging Perangkat Lunak

4.2.1 Edit Specimen Information

Click “Edit,” as shown in Figure 4-7.

Gambar 4–7

Based on the actual specimen information in Section 4.1.1, select or enter the specimen shape, gage length, width, and thickness, as shown in Figure 4-8. Refer to industry standards; if you need to enter other information, such as area or fillet radius, simply enter it in the corresponding fields.

Gambar-4 8

4.2.2 Modifying Test Parameters

Click “Edit,” as shown in Figure 4-9.

Gambar-4 9

Select “Tensile,” set the test direction to “Up,” set the test speed, and for the test termination condition, generally select “Failure”; you can also choose to have the test end automatically upon failure.

Gambar-4 10

4.3 Tensile Test Procedure

4.3.1 Uji Coba Saat Memulai

Click “Start Test,” as shown in Figure 4-11.

Gambar-4 11

4.3.2 Akhir Tes

The test ends automatically when the specimen breaks or the tensile stroke reaches its upper limit. Click “Save” to save the test data. Figure 4-12 shows the real-time data recording at the moment the specimen breaks.

Gambar-4 12

4.4 Exporting Test Data

To view and export tensile test data, see Figure 4-13.

Gambar-4 13

5. Prosedur Pasca-Ujian

5.1 Test Termination and Equipment Reset

Click “Return” in the software to return the fixture to its initial position; confirm that the equipment has come to a complete stop and is free of vibration and abnormal noises.

5.2 Cleaning of Specimens and Fixtures

Remove the broken specimen and store it separately; wipe the testing fixture with a clean cloth to remove debris and dust; check that the jaws of the fixture show no signs of wear or deformation.

5.3 Normal Shutdown Procedure

Close the software and shut down the computer’s operating system; turn off the device’s power switch; unplug the power cord (if the device will not be used for an extended period).

6. Pemeliharaan dan Perawatan Rutin Peralatan

6.1 Perawatan Rutin

Wipe down the machine, fixtures, and columns to keep the equipment clean; check that the power supply, communication cables, and emergency stop buttons are functioning properly; verify that the fixtures are secure and that the limit switches are not misaligned.

Apply special lubricating oil to the columns and drive screws to ensure smooth lubrication; check the clamping screws and crossbeam mounting screws, and retighten them.

6.2 Spesifikasi Penyimpanan

6.2.1 Persyaratan Lingkungan Penyimpanan

Temperature: 5°C to 35°C; relative humidity: ≤65% RH; dry, dust-free environment free of corrosive gases.

6.2.2 Operasi Penyimpanan Jangka Panjang

Matikan daya dan cabut semua kabel; bersihkan peralatan dan bungkus dengan plastik anti debu; hidupkan daya selama 30 menit setiap bulan untuk mencegah kerusakan akibat kelembapan pada komponen.

6.3 Persyaratan Interval Kalibrasi

Untuk memastikan akurasi pengukuran dan keandalan operasional peralatan, disarankan agar peralatan tersebut secara berkala dikirim ke laboratorium metrologi pihak ketiga yang berkualifikasi untuk kalibrasi. Interval kalibrasi yang disarankan adalah 12 bulan. Pengguna dapat menentukan interval kalibrasi spesifik berdasarkan frekuensi penggunaan, kondisi lingkungan, dan persyaratan sistem mutu.

7. Pemecahan Masalah dan Penyelesaian Masalah Umum